Second skin: leather made from mushies

Seven millennia since its invention, leather remains one of the most durable and versatile natural materials. However, some consumers question the ethical ramifications and environmental sustainability of wearing products sourced from animals.

This shift in social standards is the main reason we’re seeing a new wave of synthetic substitutes heading for the market. Leather alternatives produced from synthetic polymers fare better in terms of environmental sustainability and have achieved considerable market share in recent years. But these materials face the same disposal issues as any synthetic plastic. So, the leather market has begun to look to other innovations. As strange as it might sound, the latest contender is the humble mushroom.

Research by me and my colleagues, published in Nature Sustainability, investigates the history, manufacturing processes, cost, sustainability and material properties of fungus-derived renewable leather substitutes – comparing them to animal and synthetic leathers.

How unsustainable is animal leather, really?

It depends on how you look at it. As it uses animal skins, leather production is correlated with animal farming. Making it also requires environmentally toxic chemicals.

The livestock sector has a number of sustainability issues. According to the UN Food and Agriculture Organisation, the sector is responsible for about 14 percent of all greenhouse emissions from human activity. Cattle rearing alone represents about 65 percent of those emissions. Still, it’s worth noting the main product of cattle rearing is meat, not leather. Cowhides account for just 5-10 percent of the market value of a cow.

There’s also no proven correlation between the demand for red meat and leather. So, a reduction in the demand for leather may have no effect on the number of animals slaughtered for meat. That said, leather tanning is still energy and resource-intensive and produces a lot of sludge waste during processing. This means leather has a higher environmental impact than other minimally processed animal products such as blood, heads and offal (which can be sold as meat products or animal feed).

From spore to mat

Fungus-derived leather technologies were first patented by US companies MycoWorks and Ecovative Design about five years ago. These technologies take advantage of the root-like structure of mushrooms, called mycelium, which contains the same polymer found in crab shells. When mushroom roots are grown on sawdust or agricultural waste, they form a thick mat that can then be treated to resemble leather.

Because it’s the roots and not the mushrooms being used, this natural biological process can be carried out anywhere. It doesn’t require light, converts waste into useful materials and stores carbon by accumulating it in the growing fungus.

Going from a single spore to a finished “fungi leather” (or mycelium leather) product takes a couple of weeks, compared with years required to raise a cow to maturity. Mild acids, alcohols and dyes are typically used to modify the fungal material, which is then compressed, dried and embossed.

The process is quite simple and can be completed with minimal equipment and resources by artisans. It can also be industrially scaled for mass production. The final product looks and feels like animal leather and has similar durability.

Mushroom for progress

It’s important to remember that, despite years of development, this technology is still in its infancy. Traditional leather production has been refined to perfection over thousands of years. There are bound to be some teething problems when adopting fungal leather. And despite its biodegradability and low-energy manufacturing, this product alone won’t be enough to solve the sustainability crisis.

There are wider environmental concerns over animal farming and the proliferation of plastics – both of which are independent of leather production. Nonetheless, using creativity to harness new technologies can only be a step in the right direction. As the world continues its gradual shift towards sustainable living, perhaps seeing progress in one domain will inspire hope for others.

Will I be wearing it anytime soon?

Commercial products made with fungi-derived leather are expected to be on sale soon. So the real question is whether it will cost you an arm and a leg.

Prototypes were released last year in the US, Italy and Indonesia. Products included watches, purses, bags and shoes. And while these fundraiser items were a little pricey – with one designer bag selling for US$500 – manufacturing cost estimates indicate the material could become economically competitive with traditional leather once manufactured on a larger scale.

The signs are promising. MycoWorks raised US$17 million in venture capital last year.

Ultimately, there’s no good reason fungal leather couldn’t eventually replace animal leather in many consumer products. So next time you pass the mushrooms at the supermarket, make sure you acquaint yourself. You may be seeing a whole lot more of each other soon.

This article was written by Mitchell P. Jones, postdoctoral researcher at the Vienna University of Technology, and was originally published by The Conversation.